Methods for fabricating high-performance and lightweight lithium-ion batteries based on silicon and carbon nanotubes

Patent details

Status

US and PCT patents filed

Inventors

Afshin Pendashteh, Juan José Vilatela García, Sibani Biswal, Quan Nguyen, Matteo Pasquali, Ratnika Gupta, Steven Williams

Application number

63/625,641, PCT/US2025/013097

Applicant

IMDEA Materials Institute and RICE University

Priority date

26/01/2024

Transfer opportunity

License of technology (through RICE University OTT)

Summary

Lightweight, high-performance anode technology for lithium-ion batteries that significantly increases energy density and durability while reducing environmental impact. By integrating silicon and carbon nanotube fabrics in a unique composite structure, the resulting batteries achieve enhanced specific capacity and extended cycle life, enabling lighter, more sustainable energy storage for electric mobility and grid applications.

Description

Replaces traditional metallic current collectors with an ultralight carbon nanotube fabric and combines it with a silicon-based active layer using a proprietary fabrication route. The outcome is a self-supporting anode with both mechanical integrity and excellent conductivity, thereby eliminating the need for copper foils and reducing inactive battery mass.

Advantages

  • Significant increase in cell-level energy density, verified through modelling and experimental validation.
  • Significant weight reduction via the replacement of heavy metal current collectors with CNT fabrics.
  • Exceptional cycle stability — over 700 charge/discharge cycles at high capacity.
  • Environmentally beneficial — potential to reduce emissions from copper manufacturing.
  • Compatible with existing cathode chemistries (LFP, NMC, NCA, etc.) and scalable industrial processes.

Contact

Technology Transfer and Innovation Office, IMDEA Materials Institute

Email: techtransfer@imdeamaterials.org

Telephone: +34 91 5493422